The section is devoted to various technical details about our machinery. However we can customize our products according to your requirements. Click on the link given below to know the standard technical details.

• Singeing Machine

• Decatizing Machine

• Semi Automatic Dyeing Jigger / Jumbo Jigger

• Hydro Vacuum System
  

Singeing Machine

 

	Outstanding Features
>	Singeing on both side of the fabric with four pass arrangements on two burners.
>	Heavy duty burners with S.S. Strips
>	Lower gas consumption due to complete combustion of the fuel.
>	Blue flame with high intensity.
>	Auto-stop of flame on power failure.
	Technical Specifications
>	MODELS : Z/E 1 & Z/E 2
	Working-width :	1000 mm. to 3500 mm.
	Speed of the machine :	60 mts./min. to 100 mts./min.

 

MODEL: Z/E1

 

	MODEL : Z/E1 Machine comprises of
>	ENTRY : Overhead fabric entering device from plaited fabric with swivel tension device. Tension bars and Heavy duty pneumatic cloth guiders will be provided.
>	PRE DRYING ZONE : Comprises of 1 no. S.S. Cylinder of 760 mm. dia., provided with rotary joint for steam entry and condensate removal.
>	PRE CLEANING UNIT : Comprises of brush box unit having 4 nos. of brush rollers with nylon bristles having 190 mm dia. running in heavy duty pedestals. Both the surface of the cloth work in contact with the brushes. The brushes are enclosed in steel casing and are driven by a motor. Fluff collecting fan will be provided.
>	SINGEING UNIT : Two heavy duty steel BURNERS provided with S.S. corrugated strips for uniform distribution of air-gas mixture. Pneumatic adjustment for width of the flame. Water cooling guide rolls, with special type of doll heads for circulating the cooling water running in self aligned ball bearing enabling both the burners to be used on one face of the cloth or on both face of the cloth according to requirements. Automatic flame stopping of machine will be provided.
>	TURBO AIR BOOSTER : One turbo air booster with totally enclosed 5.0 H.P. A.C. Electric drive will be provided.
>	WASTE EXHAUST : One 3 H.P. exhaust will be provided with necessary ducting to suck the waste after singeing.
>	MAIN DRIVE : A.C. VARIABLE Speed CROFT drive will be provided.

 

MODEL: Z/E2

 

	MODEL : Z/E2 Machine comprises of
>	Same as above i.e. ENTRY, PRE DRYING ZONE, PRE CLEANING UNIT, GAS SINGEING UNIT, TURBO AIR BOOSTER, WASTE EXHAUST, FABRIC DELIVERY, ASSEMBLY AND DRIVE. in addition to the above ,the machine will be provided with.
>	IMPREGNATION COMPARTMENT : Comprises of closed impregnating tank fabricated from S.S. 304, 16 SWG. sheets, having 20 mtrs. cloth content with 5 nos. S.S. guide rolls inside the tank and 5 nos. guide rollers on the top of the tank running in ball bearings. The tank is provided with direct and indirect steam heating pipes along with overflow device and drain valve and temperature regulator.
>	SQUEEZING UNIT : Comprises of two bowls, one of synthetic rubber and one of ebonite having 250 mm. dia., running in heavy duty ball bearings to give 3-4 ton nip pressure.

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	Outstanding Features
>	Unique finish effect, controllable with optimum steaming, vacuuming and wrapper cloth pressure.
>	Suitable for Polyester/Woolen, Polyester/Cotton or Viscose blends, from light fabric likes Sarees/Shirting to as heavy as Corduroy Suiting.
>	Gentle wrapper transport with D.C. Electric drive for main cylinders and efficient drying system to achieve long wrap per life.
>	Time saving due to simultaneous loading and unloading of fabric.
>	Lower heat and energy consumptions.
	Technical Specifications
>	MODELS : 54" (800 dia.), 78" (600 dia.), 84" (600 dia.), 80" (800 dia.),80" (600 dia.)
>	CYLINDERS : Two main cylinders fabricated out of S.S. 316 stainless steel perforated plates mounted on ball bearing with specially designed gun metal nozzles for effective steaming and cooling operations driven by D.C. electric motor.
>	DRYER CYLINDERS : One stainless steel dryer cylinder provided at the bottom between the two main cylinders having proper heat controlling arrangement to dry the wrapper.
>	PRESSURE ROLLS : Two hard chromed pressure rolls to press the fabric while feeding it to the main cylinders to ensure crease free entry of the fabric into the machine. Pneumatic cylinders are provided to adjust the pressure and tension of the fabric.
>	VACUUM PUMP : Vacuuming Device of 5 H.P. for cooling of fabrics.
>	CONTROL PANEL : Electrical control panel complete with synchronous timers, solenoid valves, pressure gauges, thermometers, push buttons, tele tell and other safety devices including auto / manual selection switches.
>	PLAITING DOWN ARRANGEMENT : Plaiting down arrangement with geared motor on either side for piling the fabrics.
>	DRIVE : 5 H.P. D.C. electric motor (for main cylinders) with pneumatic torque clutch and break for easy control of wrap per tension and uniform surface speed.
	DIMENSIONS
	M/c SIZE LENGTH WIDTH HEIGHT 84"-600 8500 mm. 5500 mm. 3500 mm. 84"-800 8900 mm. 5500 mm. 3500 mm. 78"-600 8500 mm. 5300 mm. 3500 mm. 78"-800 8900 mm. 5300 mm. 3500 mm. 54"-800 8900 mm. 5300 mm. 3500 mm.

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	Zen Hydro Vacuum System
	CREATES VACUUM BY THE PRINCIPLES OF HYDRAULICS. THE ADVANTAGE OF THIS MACHINE IS THAT THERE IS NO MOVING PART. HENCE REDUCING MAINTENANCE. WEAR AND TEAR. TO CREATE A SUCTION OF 250 C.F.M. ON CONVENTIONAL VACUUM PUMP REQUIRES AT LEAST 20 H.P. WHERE AS THIS SYSTEM REQUIRE ONLY 25% OF POWER i.e. SAVING OF POWER IS 75%.
	MATERIAL OF CONSTRUCTION :
	BODY : FABRICATED OF S.S. 304 ( QUALITY ) OR IS 226 MILD STEEL MOTOR : MONOBLOCK PUMPS IS PROVIDED WITH MACHINE OF REPUTED BRAND OF REQUIRED H.P. AND CAPACITY
	SALIENT FEATURES :
	LESS MAINTENANCE LESS WEAR AND TEAR LOWER POWER CONSUMPTION EASY OPERATION FREE FROM NOISE AND VIBRATION LOWER WATER CONSUMPTION - 10 LITERS/HOUR PROMPT SERVICE
	APPLICATION :
	TEXTILE INDUSTRIES - SPECIALLY DESIGNED FOR DECATIZING AND VACUUM SLIT ON STENTER M/CS FOR OTHER INDUSTRIES WHERE VACUUM IS REQUIRED. FOR LIFTING THE CHEMICAL MATERIAL IN CHEMICAL INDUSTRIES. TOP